Site-directed mutagenesis of Escherichia coli phytase

ABSTRACT

The present invention relates to an isolated mutant acid phosphatase/phytase with improved enzymatic properties. The mutant acid phosphatase/phytase composition is particularly useful in animal feed compositions.

The present application is a divisional of U.S. patent application Ser. No. 09/715,477, filed Nov. 17, 2000, now U.S. Pat No. 6,841,370 which claims the benefit of U.S. Provisional Patent Application Ser. No. 60/166,179, filed Nov. 18, 1999, which are hereby incorporated by reference in their entirety.

FIELD OF THE INVENTION

The present invention is directed to the site-directed mutagenesis of Escherichia coli phosphatase/phytase.

BACKGROUND OF THE INVENTION

Phytases, a specific group of monoester phosphatases, are required to initiate the release of phosphate (“P”) from phytate (myo-inositol hexophosphate), the major storage form of P in cereal foods or feeds (Reddy, N. R. et al., “Phytates in Legumes and Cereals,” Advances in Food Research, 28:1 (1982)). Because simple-stomached animals like swine and poultry as well as humans have little phytase activity in their gastrointestinal tracts, nearly all of the ingested phytate P is indigestible. This results in the need for supplementation of inorganic P, an expensive and non-renewable nutrient, in diets for these animals. More undesirably, the unutilized phytate-P excreted through manure of these animals becomes P pollution of the environment (Cromwell, G. L. et al., “P- A Key Essential Nutrient, Yet a Possible Major Pollutant—Its Central Role in Animal Nutrition,” Biotechnology In the Feed Industry; Proceedings Alltech 7th Annual Symposium, p. 133 (1991)). Furthermore, phytate chelates with essential trace elements like zinc and produces nutrient deficiencies such as growth and mental retardation in children ingesting mainly plant origin foods without removal of phytate.

Two phytases, phyA and phyB, from Aspergillus niger NRRL3135 have been cloned and sequenced (Ehrlich, K. C. et al., “Identification and Cloning of a Second Phytase Gene (phys) from Aspergillus niger (ficuum),” Biochem. Biophys. Res. Commun., 195:53–57 (1993); Piddington, C. S. et al., “The Cloning and Sequencing of the Genes Encoding Phytase (phy) and pH 2.5-optimum Acid Phosphatase (aph) from Aspergillus niger var. awamori,” Gene 133:56–62 (1993)). Recently, new phytase genes have been isolated from Aspergillus terreus and Myceliophthora thermophila (Mitchell et al., “The Phytase Subfamily of Histidine Acid Phosphatases: Isolation of Genes for Two Novel Phytases From the Fungi Aspergillus terreus and Myceliophthora thermophila,” Microbiology 143:245–52, (1997)), Aspergillus fumigatus (Pasamontes et al., “Gene Cloning, Purification, and Characterization of a Heat-Stable Phytase from the Fungus Aspergillus fumigatus” Appl. Environ. Microbiol., 63:1696–700 (1997)), Emericella nidulans and Talaromyces thermophilus (Pasamontes et al., “Cloning of the Phytase from Emericella nidulans and the Thermophilic Fungus Talaromyces thernophilus,” Biochim. Biophys. Acta. 1353:217–23 (1997)), and maize (Maugenest et al., “Cloning and Characterization of a cDNA Encoding a Maize Seedling Phytase,” Biochem. J. 322:511–17 (1997)).

Various types of phytase enzymes have been isolated and/or purified from Enterobacter sp. 4 (Yoon et al., “Isolation and Identification of Phytase-Producing Bacterium, Enterobacter sp. 4, and Enzymatic Properties of Phytase Enzyme.,” Enzyme and Microbial Technology 18:449–54 (1996)), Klebsiella terrigena (Greiner et al., “Purification and Characterization of a Phytase from Klebsiella terrigena,” Arch. Biochem. Biophys. 341:201–06 (1997)), and Bacillus sp. DS11 (Kim et al., “Purification and Properties of a Thermostable Phytase from Bacillus sp. DS11,” Enzyme and Microbial Technology 22:2–7 (1998)). Properties of these enzyme have been studied. In addition, the crystal structure of phyA from Aspergillus ficuum has been reported (Kostrewa et al., “Crystal Structure of Phytase from Aspergillus ficuum at 2.5 A Resolution,” Nature Structure Biology 4:185–90 (1997)).

Hartingsveldt et al. introduced phyA gene into A. niger and obtained a ten-fold increase of phytase activity compared to the wild type. (“Cloning, Characterization and Overexpression of the Phytase-Encoding Gene (phyA) of Aspergillus Niger,” Gene 127:87–94 (1993)). Supplemental microbial phytase of this source in the diets for pigs and poultry has been shown to be effective in improving utilization of phytate-P and zinc (Simons et al., “Improvement of Phosphorus Availability By Microbial Phytase in Broilers and Pigs,” Br. J. Nutr. 64:525 (1990); Lei, X. G. et al., “Supplementing Corn-Soybean Meal Diets With Microbial Phytase Linearly Improves Phytate P Utilization by Weaning Pigs,” J. Anim. Sci., 71:3359 (1993); Lei, X. G. et al., “Supplementing Corn-Soybean Meal Diets With Microbial Phytase Maximizes Phytate P Utilization by Weaning Pigs,” J. Anim. Sci. 71:3368 (1993); Cromwell, G. L. et al., “P- A Key Essential Nutrient, Yet a Possible Major Pollutant—Its Central Role in Animal Nutrition,” Biotechnology In the Feed Industry; Proceedings Alltech 7th Annual Symposium, p. 133 (1991)). However, the cost of the limited commercial phytase supply and its instability when subjected to heat during feed pelleting preclude its practical use in animal industry (Jongbloed, A. W. et al., “Effect of Pelleting Mixed Feeds on Phytase Activity and Apparent Absorbability of Phosphorus and Calcium in Pigs,” Animal Feed Science and Technology, 28:233–42 (1990)). Moreover, phytase produced from A. niger is presumably not the safest source for human food manufacturing.

Thus, there is a need to improve phytase production for application by the food and feed industry.

SUMMARY OF THE INVENTION

The present invention relates to an isolated mutant acid phosphatase/phytase which is produced by making a plurality of amino acid substitutions in a wild-type Escherichia coli acid phosphatase/phytase having an amino acid sequence of SEQ. ID. No. 1. These amino acid substitutions are made at positions 200, 207, and 211 of SEQ. ID. No. 1. The present invention also involves an isolated mutant acid phosphatase/phytase which differs from the wild-type acid phosphatase/phytase having an amino acid sequence of SEQ. ID. No. 1 by at least one amino acid substitution which disrupts disulfide bond formation between Cys amino acid residues at positions 200 and 210. The mutant acid phosphatase/phytase of the present invention is useful in animal feed compositions.

The present invention also relates to a method for improving the enzymatic properties of a wild-type Escherichia coli acid phosphatase/phytase having an amino acid sequence of SEQ. ID. No. 1. This method involves altering the amino acid sequence of the wild-type acid phosphatase/phytase by introducing amino acid substitutions into SEQ. ID. No. 1 at positions 200, 207, and 211. Another embodiment of this method involves altering the amino acid sequence of the wild-type acid phosphatase/phytase having SEQ. ID. No. 1 by introducing at least one amino acid substitution which disrupts disulfide bond formation between Cys amino acid residues at positions 200 and 210.

Another aspect of this invention relates to an isolated DNA molecule which encodes the mutant acid phosphatase/phytase of the present invention. Also disclosed are recombinant DNA expression systems and host cells containing the DNA molecule of the present invention. These constructions can be used to recombinantly produce the mutant acid phosphatase/phytase of the present invention.

The invention also provides a basic molecular method that can be broadly applied to design mutant acid phosphatases/phytases derived from various source organisms, resulting in mutants with enhanced enzymatic properties such as greater thermostability and catalytic efficiency. This method includes identifying and isolating a gene of a wild-type enzyme and using this gene as the object of site-directed mutagenesis in order to enhance the enzyme's function and/or stability. One aspect of this invention is to use site-directed mutagenesis to make targeted mutations to the wild-type gene in order to add N-glycosylation sites to the wild-type enzyme and/or to alter the enzyme's physiochemical properties (e.g., increasing the net positive charge of the enzyme). In addition, targeted mutations can be made to the wild-type gene in order to eliminate certain disulfide bonds found in the final protein product, resulting in enhanced thermostability and catalytic function.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows the nucleotide (SEQ. ID. No. 2) and the deduced amino acid (SEQ. ID. No. 1) sequence of the E. coli acid phosphatase/phytase (appA). Primers are underlined and indicated by arrows. The GH loop region (202–211) is in bold and C200 (in G helix) and C210 (in GH loop) form the unique disulfide bond in the a-domain. Substituted amino acids (A131, V134N, C200, D207, and S211) are underlined and in bold.

FIG. 2 shows an SDS-gel electrophoresis (15%) analysis of purified recombinant proteins expressed in Pichia pastoris. Thirty micrograms of protein was loaded per lane. Lane M, prestained marker (Biorad, kDa) (phosphorylase.b, 103; bovine serum albumin, 76; ovalbumin, 49; carbonic anhydrase, 33.2; soybean trypsin inhibitor, 28); Lane 1, Endo H_(f) (endoglycosidase H_(f)); Lane 2, r-AppA (recombinant protein produced by appA in Pichia pastoris); Lane 3, r-AppA+Endo H_(f). Lane 4, Mutant U; Lane 5, Mutant U+Endo H_(f). Lane 6, Mutant R; Lane 7, Mutant R+Endo H_(f); Lane 8, Mutant Y; Lane 9, Mutant Y+Endo H_(f).

FIG. 3 shows the pH dependence of the enzymatic activity at 37° C. of the purified r-AppA (λ) and Mutants (U, ▪; Y, σ, R, ♥) using sodium phytate as a substrate. The maximal activity for each mutant and r-AppA was defined as 100%. Buffers: pH 1.5–3.5, 0.2 M glycine-HCl; pH 4.5–7.5, 0.2 M sodium citrate; pH 8.5–11, 0.2 M Tris-HCl. Asterisks indicate significant differences (P<0.05) between r-AppA and other mutants. Results are expressed as the mean±SE from three experiments.

FIG. 4 shows the residual enzymatic activity of the purified r-AppA (λ) and Mutants (U, ▪; Y, σ; R, ♥) after exposure for 15 min at the indicated temperature. The purified enzyme was incubated for 15 min in 0.2 M glycine-HCl, pH 2.5. At the end of heating, the reaction mixture was cooled on ice for 30 min. The initial activity with sodium phytate for each recombinant enzyme was defined as 100%. Asterisks indicate significant differences (P<0.05) between r-AppA and other mutants. Results are expressed as the mean±SE from three experiments.

DETAILED DESCRIPTION OF THE INVENTION

The present invention relates to an isolated mutant acid phosphatase/phytase which is produced by site-directed mutagenesis of a wild-type Escherichia coli acid phosphatase/phytase. According to one embodiment, the mutant acid phosphatase/phytase is made by introducing a plurality of targeted amino acid substitutions in a wild-type Escherichia coli acid phosphatase/phytase. In another embodiment, the mutant acid phosphatase/phytase is produced by introducing at least one amino acid substitution into the wild-type acid phosphatase/phytase in order to disrupt disulfide bond formation between Cys amino acid residues of the mutant acid phosphatase/phytase. The wild-type acid phosphatase/phytase has an amino acid sequence corresponding to SEQ. ID. No. 1 as follows:

Met Lys Ala Ile Leu Ile Pro Phe Leu Ser Leu Leu Ile Pro Leu 1 5 10 15 Thr Pro Gln Ser Ala Phe Ala Gln Ser Glu Pro Glu Leu Lys Leu 20 25 30 Glu Ser Val Val Ile Val Ser Arg His Gly Val Arg Ala Pro Thr 35 40 45 Lys Ala Thr Gln Leu Met Gln Asp Val Thr Pro Asp Ala Trp Pro 50 55 60 Thr Trp Pro Val Lys Leu Gly Trp Leu Thr Pro Arg Gly Gly Glu 65 70 75 Leu Ile Ala Tyr Leu Gly His Tyr Gln Arg Gln Arg Leu Val Ala 80 85 90 Asp Gly Leu Leu Ala Lys Lys Gly Cys Pro Gln Pro Gly Gln Val 95 100 105 Ala Ile Ile Ala Asp Val Asp Glu Arg Thr Arg Lys Thr Gly Glu 110 115 120 Ala Phe Ala Ala Gly Leu Ala Pro Asp Cys Ala Ile Thr Val His 125 130 135 Thr Gln Ala Asp Thr Ser Ser Pro Asp Pro Leu Phe Asn Pro Leu 140 145 150 Lys Thr Gly Val Cys Gln Leu Asp Asn Ala Asn Val Thr Asp Ala 155 160 165 Ile Leu Ser Arg Ala Gly Gly Ser Ile Ala Asp Phe Thr Gly His 170 175 180 Arg Gln Thr Ala Phe Arg Glu Leu Glu Arg Val Leu Asn Phe Pro 185 190 195 Gln Ser Asn Leu Cys Leu Lys Arg Glu Lys Gln Asp Glu Ser Cys 200 205 210 Ser Leu Thr Gln Ala Leu Pro Ser Glu Leu Lys Val Ser Ala Asp 215 220 225 Asn Val Ser Leu Thr Gly Ala Val Ser Leu Ala Ser Met Leu Thr 230 235 240 Glu Ile Phe Leu Leu Gln Gln Ala Gln Gly Met Pro Glu Pro Gly 245 250 255 Trp Gly Arg Ile Thr Asp Ser His Gln Trp Asn Thr Leu Leu Ser 260 265 270 Leu His Asn Ala Gln Phe Tyr Leu Leu Gln Arg Thr Pro Glu Val 275 280 285 Ala Arg Ser Arg Ala Thr Pro Leu Leu Asp Leu Ile Lys Thr Ala 290 295 300 Leu Thr Pro His Pro Pro Gln Lys Gln Ala Tyr Gly Val Thr Leu 305 310 315 Pro Thr Ser Val Leu Phe Ile Ala Gly His Asp Thr Asn Leu Ala 320 325 330 Asn Leu Gly Gly Ala Leu Glu Leu Asn Trp Thr Leu Pro Gly Gln 335 340 345 Pro Asp Asn Thr Pro Pro Gly Gly Glu Leu Val Phe Glu Arg Trp 350 355 360 Arg Arg Leu Ser Asp Asn Ser Gln Trp Ile Gln Val Ser Leu Val 365 370 375 Phe Gln Thr Leu Gln Gln Met Arg Asp Lys Thr Pro Leu Ser Leu 380 385 390 Asn Thr Pro Pro Gly Glu Val Lys Leu Thr Leu Ala Gly Cys Glu 395 400 405 Glu Arg Asn Ala Gln Gly Met Cys Ser Leu Ala Gly Phe Thr Gln 410 415 420 Ile Val Asn Glu Ala Arg Ile Pro Ala Cys Ser Leu * 425 430

The wild-type acid phosphatase/phytase having the amino acid sequence according to SEQ. ID. No. 1 is encoded by the coding sequence of bases 187–1486 of the nucleotide sequence of SEQ. ID. No. 2 as follows:

1 taa gga gca gaa aca ATG TGG TAT TTA CTT TGG TTC GTC GGC ATT 46 TTG TTG ATG TGT TCG CTC TCC ACC CTT GTG TTG GTA TGG CTG GAC 91 CCG CGA TTG AAA AGT T aac gaa cgt agg cct gat gcg gcg cat 134 tag cat cgc atc agg caa tca ata atg tca gat atg aaa agc gga 179 aac ata tcg ATG AAA GCG ATC TTA ATC CCA TTT TTA TCT CTT CTG 224 ATT CCG TTA ACC CCG CAA TCT GCA TTC GCT CAG AGT GAG CCG GAG 269 CTG AAG CTG GAA AGT GTG GTG ATT GTC AGC CGT CAT GGT GTG CGT 314 GCC CCA ACC AAG GCC ACG CAA CTG ATG CAG GAT GTC ACC CCA GAC 359 GCA TGG CCA ACC TGG CCG GTA AAA CTG GGT TGG CTG ACA CCA CGC 404 GGT GGT GAG CTA ATC GCC TAT CTC GGA CAT TAC CAA CGC CAG CGT 449 CTG GTG GCC GAC GGA TTG CTG GCG AAA AAG GGC TGC CCG CAG CCT 494 GGT CAG GTC GCG ATT ATT GTC GAT GTC GAC GAG CGT ACC CGT AAA 539 ACA GGC GAA GCC TTC GCC GCC GGG CTG GCA CCT GAC TGT GCA ATA 584 ACC GTA CAT ACC CAG GCA GAT ACG TCC AGT CCC GAT CCG TTA TTT 629 ATT CCT CTA AAA ACT GGC GTT TGC CAA CTG GAT AAC GCG AAC GTG 674 ACT GAC GCG ATC CTC AGC AGG GCA GGA GGG TCA ATT GCT GAG TTT 719 ACC GGG CAT CGG CAA ACG GCG TTT CGC GAA CTG GAA CGG GTG CTT 764 AAT TTT CCG CAA TCA AAC TTG TGC CTT AAA CGT GAG AAA CAG GAC 809 GAA AGC TGT TCA TTA ACG CAG GCA TTA CCA TCG GAA CTC AAG GTG 854 AGC GCC GAC AAT GTT TCA TTA ACC GGT GCG GTA AGC CTC GCA TCA 899 ATG CTG ACG GAA ATA TTT CTG CTG CAA CAA GCA CAG GGA ATG CCG 944 GAG CCG GGG TGG GGA AGG ATC ACT GAT TCA CAC CAG TGG AAC ACC 989 TTG CTA AGT TTG CAT AAC GCG CAA TTT TAT TTA CTA CAA CGC ACG 1034 CCA GAG GTT GCC CGC AGT CGC GCC ACC CCG TTA TTG GAT TTG ATC 1079 AAG ACA GCG TTG ACG CCC CAT CCA CCG CAA AAA CAG GCG TAT GGT 1124 GTG ACA TTA CCC ACT TCA GTG CTG TTT ATT GCC GGA CAC GAT ACT 1169 AAT CTG GCA AAT CTC GGC GGC GCA CTG GAG CTC AAC TGG ACG CTT 1214 CCA GGT CAG CCG GAT AAC ACG CCG CCA GGT GGT GAA CTG GTG TTT 1259 GAA CGC TGG CGT CGG CTA AGC GAT AAC AGC CAG TGG ATT CAG GTT 1304 TCG CTG GTC TTG CAG ACT TTA CAG CAG ATG CGT GAT AAA ACG CCG 1349 CTA TCA TTA AAT ACG CCG CCC GGA GAG GTG AAA CTG ACC CTG GCA 1394 GGA TGT GAA GAG CGA AAT GCG CAG GGC ATG TGT TCG TTG GCC GGT 1439 TTT ACG CAA ATC GTG AAT GAA GCG CGC ATA CCG GCG TGC AGT TTG 1484 TAA This acid phosphatase/phytase is derived from E. coli.

In producing the mutant acid phosphatase/phytase of the present invention, amino acid substitutions are made at positions 200, 207, and 211 of SEQ. ID. No. 1. It is particularly preferred to have the amino acid substitutions in the acid phosphatase/phytase of SEQ. ID. No. 1 be as follows: at position 200, be an Asn amino acid residue instead of a Cys amino acid residue; at position 207, be an Asn amino acid residue instead of an Asp amino acid residue; and at position 211, be an Asn amino acid residue instead of a Ser amino acid residue. As a result, the mutant acid phosphatase/phytase has an amino acid sequence of SEQ. ID. No. 3 as follows (the amino acid substitutions are underlined and in bold):

Met Lys Ala Ile Leu Ile Pro Phe Leu Ser Leu Leu Ile Pro Leu 1 5 10 15 Thr Pro Gln Ser Ala Phe Ala Gln Ser Glu Pro Glu Leu Lys Leu 20 25 30 Glu Ser Val Val Ile Val Ser Arg His Gly Val Arg Ala Pro Thr 35 40 45 Lys Ala Thr Gln Leu Met Gln Asp Val Thr Pro Asp Ala Trp Pro 50 55 60 Thr Trp Pro Val Lys Leu Gly Trp Leu Thr Pro Arg Gly Gly Glu 65 70 75 Leu Ile Ala Tyr Leu Gly His Tyr Gln Arg Gln Arg Leu Val Ala 80 85 90 Asp Gly Leu Leu Ala Lys Lys Gly Cys Pro Gln Pro Gly Gln Val 95 100 105 Ala Ile Ile Ala Asp Val Asp Glu Arg Thr Arg Lys Thr Gly Glu 110 115 120 Ala Phe Ala Ala Gly Leu Ala Pro Asp Cys Ala Ile Thr Val His 125 130 135 Thr Gln Ala Asp Thr Ser Ser Pro Asp Pro Leu Phe Asn Pro Leu 140 145 150 Lys Thr Gly Val Cys Gln Leu Asp Asn Ala Asn Val Thr Asp Ala 155 160 165 Ile Leu Ser Arg Ala Gly Gly Ser Ile Ala Asp Phe Thr Gly His 170 175 180 Arg Gln Thr Ala Phe Arg Glu Leu Glu Arg Val Leu Asn Phe Pro 185 190 195 Gln Ser Asn Leu Asn Leu Lys Arg Glu Lys Gln Asn Glu Ser Cys 200 205 210 Asn Leu Thr Gln Ala Leu Pro Ser Glu Leu Lys Val Ser Ala Asp 215 220 225 Asn Val Ser Leu Thr Gly Ala Val Ser Leu Ala Ser Met Leu Thr 230 235 240 Glu Ile Phe Leu Leu Gln Gln Ala Gln Gly Met Pro Glu Pro Gly 245 250 255 Trp Gly Arg Ile Thr Asp Ser His Gln Trp Asn Thr Leu Leu Ser 260 265 270 Leu His Asn Ala Gln Phe Tyr Leu Leu Gln Arg Thr Pro Glu Val 275 280 285 Ala Arg Ser Arg Ala Thr Pro Leu Leu Asp Leu Ile Lys Thr Ala 290 295 300 Leu Thr Pro His Pro Pro Gln Lys Gln Ala Tyr Gly Val Thr Leu 305 310 315 Pro Thr Ser Val Leu Phe Ile Ala Gly His Asp Thr Asn Leu Ala 320 325 330 Asn Leu Gly Gly Ala Leu Glu Leu Asn Trp Thr Leu Pro Gly Gln 335 340 345 Pro Asp Asn Thr Pro Pro Gly Gly Glu Leu Val Phe Glu Arg Trp 350 355 360 Arg Arg Leu Ser Asp Asn Ser Gln Trp Ile Gln Val Ser Leu Val 365 370 375 Phe Gln Thr Leu Gln Gln Met Arg Asp Lys Thr Pro Leu Ser Leu 380 385 390 Asn Thr Pro Pro Gly Glu Val Lys Leu Thr Leu Ala Gly Cys Glu 395 400 405 Glu Arg Asn Ala Gln Gly Met Cys Ser Leu Ala Gly Phe Thr Gln 410 415 420 Ile Val Asn Glu Ala Arg Ile Pro Ala Cys Ser Leu * 425 430 The mutant acid phosphatase/phytase of SEQ. ID. No. 3 has a molecular mass of 45 to 48 kDa, after deglycosylation, and has a specific phytase activity of 63 U/mg. The mature protein is represented by the amino acid sequence of amino acids 21–432 of SEQ. ID. No. 3.

Another aspect of the present invention involves producing a mutant acid phosphatase/phytase by inserting at least one amino acid substitution into the amino acid sequence of SEQ. ID. No. 1 in order to disrupt disulfide bond formation in the mutant acid phosphatase/phytase. In particular, targeted substitution of the Cys amino acid residue at positions 200 and/or 210 of SEQ. ID. No. 1 can be made in order to eliminate the disulfide bond between these residues.

The mutant acid phosphatase/phytase having an amino acid sequence according to SEQ. ID. No. 3 is encoded by the coding sequence of bases 187–1486 of the nucleotide sequence of SEQ. ID. No. 4 as follows (the codons for the substituted Asn residues at amino acid positions 200, 207, and 211 are underlined and in bold):

1 taa gga gca gaa aca ATG TGG TAT TTA CTT TGG TTC GTC GGC ATT 46 TTG TTG ATG TGT TCG CTC TCC ACC CTT GTG TTG GTA TGG CTG GAC 91 CCG CGA TTG AAA AGT T aac gaa cgt agg cct gat gcg gcg cat 134 tag cat cgc atc agg caa tca ata atg tca gat atg aaa agc gga 179 aac ata tcg ATG AAA GCG ATC TTA ATC CCA TTT TTA TCT CTT CTG 224 ATT CCG TTA ACC CCG CAA TCT GCA TTC GCT CAG AGT GAG CCG GAG 269 CTG AAG CTG GAA AGT GTG GTG ATT GTC AGC CGT CAT GGT GTG CGT 314 GCC CCA ACC AAG GCC ACG CAA CTG ATG CAG GAT GTC ACC CCA GAC 359 GCA TGG CCA ACC TGG CCG GTA AAA CTG GGT TGG CTG ACA CCA CGC 404 GGT GGT GAG CTA ATC GCC TAT CTC GGA CAT TAC CAA CGC CAG CGT 449 CTG GTG GCC GAC GGA TTG CTG GCG AAA AAG GGC TGC CCG CAG CCT 494 GGT CAG GTC GCG ATT ATT GTC GAT GTC GAC GAG CGT ACC CGT AAA 539 ACA GGC GAA GCC TTC GCC GCC GGG CTG GCA CCT GAC TGT GCA ATA 584 ACC GTA CAT ACC CAG GCA GAT ACG TCC AGT CCC GAT CCG TTA TTT 629 ATT CCT CTA AAA ACT GGC GTT TGC CAA CTG GAT AAC GCG AAC GTG 674 ACT GAC GCG ATC CTC AGC AGG GCA GGA GGG TCA ATT GCT GAC TTT 719 ACC GGG CAT CGG CAA ACG GCG TTT CGC GAA CTG GAA CGG GTG GTT 764 AAT TTT CCG CAA TCA AAC TTG AAC CTT AAA CGT GAG AAA CAG AAT 809 GAA AGC TGT AAC TTA ACG CAG GCA TTA CCA TCG GAA CTC AAG GTG 854 AGC GCC GAC AAT GTT TCA TTA ACC GGT GCG GTA AGC CTC GCA TCA 899 ATG CTG ACG GAA ATA TTT CTC CTG CAA CAA GCA CAG GGA ATG CCG 944 GAG CCG GGG TGG GGA AGG ATC ACT GAT TCA CAC CAG TGG AAC ACC 989 TTG CTA AGT TTG CAT AAC GCG CAA TTT TAT TTA CTA CAA CGC ACG 1034 CCA GAG GTT GCC CGC AGT CGC GCC ACC CCG TTA TTG GAT TTG ATC 1079 AAG ACA GCG TTG ACG CCC CAT CCA CCG CAA AAA CAG GCG TAT GGT 1124 GTG ACA TTA CCC ACT TCA GTG CTG TTT ATT GCC GGA CAC GAT ACT 1169 AAT CTG GCA AAT CTC GGC GGC GCA CTG GAG CTC AAC TGG ACG CTT 1214 CCA GGT CAG CCG GAT AAC ACG CCG CCA GGT GGT GAA CTG GTG TTT 1259 GAA CGC TGG CGT CGG CTA AGC GAT AAC AGC CAG TGG ATT CAG GTT 1304 TCG CTG GTC TTC CAG ACT TTA CAG CAG ATG CGT GAT AAA ACG CCG 1349 CTA TCA TTA AAT ACG CCG CCC GGA GAG GTG AAA CTG ACC CTG GCA 1394 GGA TGT GAA GAG CGA AAT GCG CAG GGC ATG TGT TCG TTG GCC GGT 1439 TTT ACG CAA ATC GTG AAT GAA GCG CGC ATA CCG GCG TGC AGT TTG 1484 TAA

One embodiment of the present invention involves the insertion of the mutant acid phosphatase/phytase gene into an expression vector system, using recombinant DNA technology well known in the art. This enables one to express this gene in a host cell, allowing for the production and purification of the acid phosphatase/phytase for use in compositions, such as for animal feed.

The DNA of the mutant acid phosphatase/phytase gene can be isolated and/or identified using DNA hybridization techniques. Nucleic acid (DNA or RNA) probes of the present invention will hybridize to a complementary nucleic acid under stringent conditions. Less stringent conditions may also be selected. Generally, stringent conditions are selected to be about 50° C. lower than the thermal melting point (T_(m)) for the specific sequence at a defined ionic strength and pH. The T_(m) is the temperature (under defined ionic strength and pH) at which 50% of the target sequence hybridizes to a perfectly matched probe. The T_(m) is dependent upon the solution conditions and the base composition of the probe, and for DNA:RNA hybridization may be calculated using the following equation:

T_(m) = 79.8^(∘)  C.+(18.5 × Log[Na⁺]) + (58.4^(∘)  C. × %[G + C]) − (820/#bp  in  duplex) − (0.5 × %  formamide) Promega Protocols and Applications Guide, 2d ed., Promega Corp., Madison, Wis. (1991), which is hereby incorporated by reference. Nonspecific binding may also be controlled using any one of a number of known techniques such as, for example, blocking the membrane with protein-containing solutions, addition of heterologous RNA, DNA, and SDS to the hybridization buffer, and treatment with RNase.

Generally, suitable stringent conditions for nucleic acid hybridization assays or gene amplification detection procedures are as set forth above or as identified in Southern, “Detection of Specific Sequences Among DNA Fragments Separated by Gel Electrophoresis,” J. Mol. Biol., 98:503–17 (1975), which is hereby incorporated by reference. For example, conditions of hybridization at 42° C. with 5X SSPE and 50% formamide with washing at 50° C. with 0.5X SSPE can be used with a nucleic acid probe containing at least 20 bases, preferably at least 25 bases or more preferably at least 30 bases. Stringency may be increased, for example, by washing at 55° C. or more preferably 60° C. using an appropriately selected wash medium having an increase in sodium concentration (e.g., 1X SSPE, 2X SSPE, 5X SSPE, etc.). If problems remain with cross-hybridization, further increases in temperature can also be selected, for example, by washing at 65° C., 70° C., 75° C., or 80° C. By adjusting hybridization conditions, it is possible to identify sequences having the desired degree of homology (i.e., greater than 80%, 85%, 90%, or 95%) as determined by the TBLASTN program (Altschul, S. F., et al., “Basic Local Alignment Search Tool,” J. Mol. Biol. 215:403–410 (1990), which is hereby incorporated by reference) on its default setting.

A preferred method of detecting the mutant acid phosphatase/phytase of the present invention is by using the methods known in the art as ligase detection reaction (LDR) and ligase chain reaction (LCR), as described in Barany, “Genetic Disease Detection and DNA Amplification Using Cloned Thermostable Ligase,” Proc. Natl. Acad. Sci. USA 88(1):189–193 (1991), which is hereby incorporated by reference.

The DNA molecule of the present invention can be expressed in any prokaryotic or eukaryotic expression system by incorporation of the DNA molecule in the expression system in proper orientation and correct reading frame. A variety of host-vector systems may be utilized to express the protein-encoding sequence(s). Preferred vectors include a viral vector, plasmid, cosmid or an oligonucleotide. Primarily, the vector system must be compatible with the host cell used. Host-vector systems include but are not limited to the following: bacteria transformed with bacteriophage DNA, plasmid DNA, or cosmid DNA; microorganisms such as yeast containing yeast vectors; mammalian cell systems infected with virus (e.g., vaccinia virus, adenovirus, etc.); insect cell systems infected with virus (e.g., baculovirus); and plant cells infected by bacteria. The expression elements of these vectors vary in their strength and specificities. Depending upon the host-vector system utilized, any one of a number of suitable transcription and translation elements can be used. For example, a DNA molecule in accordance with the present invention is spliced in frame with a transcriptional enhancer element.

Preferred hosts for expressing the DNA molecule of the present invention include fungal cells, including species of yeast or filamentous fungi, may be used as host cells in accordance with the present invention. Preferred yeast host cells include different strains of Saccharomyces cerevisiae. Other yeasts like Kluyveromyces, Torulaspora, and Schizosaccharomyces can also be used. In a preferred embodiment, the yeast strain used to overexpress the protein is Saccharomyces cerevisiae. Preferred filamentous fungi host cells include Aspergillus and Neurospora. A more preferred strain of Aspergillus is Aspergillus niger.

In another preferred embodiment of the present invention, the yeast strain is a methylotrophic yeast strain. Methylotrophic yeast are those yeast genera capable of utilizing methanol as a carbon source for the production of the energy resources necessary to maintain cellular function and containing a gene for the expression of alcohol oxidase. Typical methylotrophic yeasts include members of the genera Pichia, Hansenula, Torulopsis, Candida, and Karwinskia. These yeast genera can use methanol as a sole carbon source. In a more preferred embodiment, the methylotrophic yeast strain is Pichia pastoris.

Purified protein may be obtained by several methods. The protein or polypeptide of the present invention is preferably produced in purified form (preferably at least about 80%, more preferably 90%, pure) by conventional techniques. Typically, the protein or polypeptide of the present invention is secreted into the growth medium of recombinant host cells. Alternatively, the protein or polypeptide of the present invention is produced but not secreted into growth medium. In such cases, to isolate the protein, the host cell carrying a recombinant plasmid is propagated, lysed by sonication, heat, or chemical treatment, and the homogenate is centrifuged to remove cell debris. The supernatant is then subjected to sequential ammonium sulfate precipitation. The fraction containing the polypeptide or protein of the present invention is subjected to gel filtration in an appropriately sized dextran or polyacrylamide column to separate the proteins. If necessary, the protein fraction may be further purified by HPLC.

The present invention also provides a yeast strain having a heterologous gene which encodes a protein or polypeptide with phytase activity. The heterologous gene should be functionally linked to a promoter capable of expressing phytase in yeast.

Yet another aspect of the invention is a vector for expressing phytase in yeast. The vector carries a gene from a non-yeast organism which encodes a protein or polypeptide with phytase activity. The phytase gene can be cloned into any vector which replicates autonomously or integrates into the genome of yeast. The copy number of autonomously replicating plasmids, e.g. YEp plasmids, may be high, but their mitotic stability may be insufficient (Bitter et al., “Expression and Secretion Vectors for Yeast,” Meth. Enzymol. 153:516–44 (1987), which is hereby incorporated by reference). They may contain the 2 mu-plasmid sequence responsible for autonomous replication, and an E. coli sequence responsible for replication in E. coli. The vectors preferably contain a genetic marker for selection of yeast transformants, and an antibiotic resistance gene for selection in E. coli. The episomal vectors containing the ARS and CEN sequences occur as a single copy per cell, and they are more stable than the YEp vectors. Integrative vectors are used when a DNA fragment is integrated as one or multiple copies into the yeast genome. In this case, the recombinant DNA is stable and no selection is needed (Struhl et al., “High-Frequency Transformation of Yeast: Autonomous Replication of Hybrid DNA Molecules,” Proc. Nat'l Acad. Sci. USA 76:1035–39 (1979); Powels et al., Cloning Vectors, I–IV, et seq. Elsevier, (1985); and Sakai et al., “Enhanced Secretion of Human Nerve Growth Factor from Saccharomyces Cerevisiae Using an Advanced δ-Integration System,” Biotechnology 9:1382–85 (1991), which are hereby incorporated by reference). Some vectors have an origin of replication, which functions in the selected host cell. Suitable origins of replication include 2μ, ARS1, and 25 μM. The vectors have restriction endonuclease sites for insertion of the fusion gene and promoter sequences, and selection markers. The vectors may be modified by removal or addition of restriction sites, or removal of other unwanted nucleotides.

The phytase gene can be placed under the control of any promoter (Stetler et al., “Secretion of Active, Full- and Half-Length Human Secretory Leukocyte Protease Inhibitor by Saccharomyces cerevisiae,” Biotechnology 7:55–60, (1989), which is hereby incorporated by reference). One can choose a constitutive or regulated yeast promoter. Suitable promoter sequences for yeast vectors include, among others, promoters for metallothionein, 3-phosphoglycerate kinase (Hitzeman et al., J. Biol. Chem. 255:2073 (1980), which is hereby incorporated by reference) or other glycolytic enzymes (Hess et al., J. Adv. Enzyme Reg. 7:149 (1968); and Holland et al., Biochem. 17:4900, (1978), which are hereby incorporated by reference), such as enolase, glyceraldehyde-3-phosphate dehydrogenase, hexokinase, pyruvate decarboxylase, phosphofructokinase, glucose-6-phosphate isomerase, 3-phosphoglycerate mutase, pyruvate kinase, triosephosphate isomerase, phosphoglucose isomerase, and glucokinase. Other suitable vectors and promoters for use in yeast expression are further described in EP A-73,657 to Hitzeman, which is hereby incorporated by reference. Another alternative is the glucose-repressible ADH2 promoter described by Russell et al., J. Biol. Chem. 258:2674 (1982) and Beier et al., Nature 300:724 (1982), which are hereby incorporated by reference.

One can choose a constitutive or regulated yeast promoter. The strong promoters of e.g., phosphoglycerate kinase (PGK) gene, other genes encoding glycolytic enzymes, and the alpha-factor gene, are constitutive. When a constitutive promoter is used, the product is synthesized during cell growth. The ADH2 promoter is regulated with ethanol and glucose, the GAL-1-10 and GAL7 promoters with galactose and glucose, the PHO5 promoter with phosphate, and the metallothionine promoter with copper. The heat shock promoters, to which the HSP 150 promoter belongs, are regulated by temperature. Hybrid promoters can also be used. A regulated promoter is used when continuous expression of the desired product is harmful for the host cells. Instead of yeast promoters, a strong prokaryotic promoter such as the T7 promoter, can be used, but in this case the yeast strain has to be transformed with a gene encoding the respective polymerase. For transcription termination, the HSP 150 terminator, or any other functional terminator is used. Here, promoters and terminators are called control elements. The present invention is not restricted to any specific vector, promoter, or terminator.

The vector may also carry a selectable marker. Selectable markers are often antibiotic resistance genes or genes capable of complementing strains of yeast having well characterized metabolic deficiencies, such as tryptophan or histidine deficient mutants. Preferred selectable markers include URA3, LEU2, HIS3, TRP1, HIS4, ARG4, or antibiotic resistance genes.

The vector may also have an origin of replication capable of replication in a bacterial cell. Manipulation of vectors is more efficient in bacterial strains. Preferred bacterial origin of replications are ColE1, Ori, or oriT.

Preferably, the protein or polypeptide with phytase activity is secreted by the cell into growth media. This allows for higher expression levels and easier isolation of the product. The protein or polypeptide with phytase activity is coupled to a signal sequence capable of directing the protein out of the cell. Preferably, the signal sequence is cleaved from the protein.

A leader sequence either from the yeast or from phytase genes or other sources can be used to support the secretion of expressed phytase enzyme into the medium. The present invention is not restricted to any specific type of leader sequence or signal peptide.

Suitable leader sequences include the yeast alpha factor leader sequence, which may be employed to direct secretion of the phytase. The alpha factor leader sequence is often inserted between the promoter sequence and the structural gene sequence (Kurjan et al., Cell 30:933, (1982); Bitter et al., Proc. Natl. Acad. Sci. USA 81:5330, (1984); U.S. Pat. No. 4,546,082; and European published patent application No. 324,274, which are hereby incorporated by reference). Another suitable leader sequence is the S. cerevisiae MF alpha 1 (alpha-factor) is synthesized as a prepro form of 165 amino acids comprising signal-or prepeptide of 19 amino acids followed by a “leader” or propeptide of 64 amino acids, encompassing three N-linked glycosylation sites followed by (LysArg(Asp/Glu, Ala)2-3 alpha-factor)4 (Kuijan, et al., Cell 30:933–43 (1982), which is hereby incorporated by reference). The signal-leader part of the preproMF alpha 1 has been widely employed to obtain synthesis and secretion of heterologous proteins in S. cerivisiae. Use of signal/leader peptides homologous to yeast is known from: U.S. Pat. No. 4,546,082; European Patent Applications Nos. 116,201, 123,294, 123,544, 163,529, and 123,289; and DK Patent Application No. 3614/83, which are hereby incorporated by reference. In European Patent Application No. 123,289, which is hereby incorporated by reference, utilization of the S. cerevisiae a-factor precursor is described whereas WO 84/01153, which is hereby incorporated by reference, indicates utilization of the Saccharomyces cerevisiae invertase signal peptide, and German Patent Application DK 3614/83, which is hereby incorporated by reference, indicates utilization of the Saccharomyces cerevisiae PH05 signal peptide for secretion of foreign proteins.

The alpha-factor signal-leader from Saccharomyces cerevisiae (MF alpha 1 or MF alpha 2) may also be utilized in the secretion process of expressed heterologous proteins in yeast (U.S. Pat. No. 4,546,082; European Patent Applications Nos. 16,201, 123,294, 123,544, and 163,529, which are hereby incorporated by reference). By fusing a DNA sequence encoding the S. cerevisiae MF alpha 1 signal/leader sequence at the 5′ end of the gene for the desired protein, secretion and processing of the desired protein was demonstrated. The use of the mouse salivary amylase signal peptide (or a mutant thereof) to provide secretion of heterologous proteins expressed in yeast has been described in Published PCT Applications Nos. WO 89/02463 and WO 90/10075, which are hereby incorporated by reference.

U.S. Pat. No. 5,726,038 describes the use of the signal peptide of the yeast aspartic protease 3, which is capable of providing improved secretion of proteins expressed in yeast. Other leader sequences suitable for facilitating secretion of recombinant polypeptides from yeast hosts are known to those of skill in the art. A leader sequence may be modified near its 3′ end to contain one or more restriction sites. This will facilitate fusion of the leader sequence to the structural gene.

Yeast transformation protocols are known to those of skill in the art. One such protocol is described by Hinnen et al., Proc. Natl. Acad. Sci. USA 75:1929 (1978), which is hereby incorporated by reference. The Hinnen et al. protocol selects for Trp transformants in a selective medium, wherein the selective medium consists of 0.67% yeast nitrogen base, 0.5% casamino acids, 2% glucose, 10 μg/ml adenine and 20 μg/ml uracil.

The gene may be maintained in a stable expression vector, an artificial chromosome, or by integration into the yeast host cell chromosome. Integration into the chromosome may be accomplished by cloning the phytase gene into a vector which will recombine into a yeast chromosome. Suitable vectors may include nucleotide sequences which are homologous to nucleotide sequences in the yeast chromosome. Alternatively, the phytase gene may be located between recombination sites, such as transposable elements, which can mobilize the gene into the chromosome.

Another aspect of the present invention relates to improving the enzymatic properties of a wild-type acid phosphatase/phytase. This is desirably achieved by altering the amino acid sequence of the wild-type acid phosphatase/phytase at positions 200, 207, and 211 as described above. For example, these modifications cause the acid phosphatase/phytase to have improved thermostability. Alternatively, the improved enzymatic property is phytase activity at a pH range of between about pH 3.5 to about pH 5.5.

While the phytase enzyme produced in a yeast system released phytate-P from corn and soy as effectively as the currently commercial phytase, it appeared to be more thermostable. This phytase overexpression system in yeast can be used to provide thermostable phytase for use in the food and feed industries.

The improved acid phosphatase/phytase of this invention can be used in animal feed to improve the digestion of phosphate by such simple-stomached animals as poultry, swine, pre-rulninant calves, zoo animals, and pets (e.g., cats and dogs). The present invention would decrease the need for supplementing animal feed with large amounts of inorganic phosphate, resulting in a less expensive form of animal feed and one that is less concentrated with the non-renewable form of phosphate. Since the present invention enhances the ability of simple-stomached animals to absorb phosphate, the fecal waste of these animals will contain less unutilized phytate-phosphate, which decreases the amount of phosphate pollution.

In making the animal feed composition of the present invention, the mutant acid phosphatase/phytase is combined with a raw plant material and then processed into a pellet or powder form. The raw plant material may include various combinations of a number of plants and/or plant by-products commonly used in animal feed, including plants such as maize, soybean, wheat, rice, cotton seed, rapeseed, sorghum, and potato. In addition, the animal feed composition may be fortified with various vitamins, minerals, animal protein, and antibiotics. One embodiment of the animal feed composition includes a mixture of appropriate concentrations of the mutant acid phosphatase/phytase, an energy source(s) (e.g., maize, wheat), a protein source(s) (e.g., soybean, rice, cottonseed meal, rapeseed meal, sorghum meal), and vitamin/mineral supplements. In particular, the amount of the mutant acid phosphatase/phytase would be 300–1,000 Units/kg of feed. One example of a typical animal feed composition would include 50–70% maize, 20–30% soybean, approximately 1% vitamin and mineral supplements, and an appropriate amount of mutant acid phosphatase/phytase.

In addition, the mutant acid phosphatase/phytase of the present invention could be used to enhance human nutrition, particularly by increasing the uptake of such minerals as zinc and iron. By adding the mutant acid phosphatase/phytase to the diets of humans, various problems arising from nutrient deficiencies, such as stunted growth and mental retardation in children, could be treated and avoided.

The invention also provides a basic molecular method that can be broadly applied to design mutant acid phosphatases/phytases derived from various source organisms, resulting in mutants with enhanced enzymatic properties such as greater thermostability and catalytic efficiency. This method includes identifying and isolating a gene of a wild-type enzyme and using this gene as the object of site-directed mutagenesis in order to enhance the enzyme's function and/or stability. One aspect of this invention is to use site-directed mutagenesis to make targeted mutations to the wild-type gene in order to add N-glycosylation sites to the wild-type enzyme and/or to alter the enzyme's physiochemical properties (e.g., increasing the net positive charge of the enzyme). In addition, targeted mutations can be made to the wild-type gene in order to eliminate certain disulfide bonds found in the final protein product, resulting in enhanced thermostability and catalytic function.

EXAMPLES Example 1 Sequence Analysis for Designing Mutations

The criteria for designing mutations to enhance glycosylation of the AppA enzyme were 1) the potential glycosylation site should have 25% or greater solvent accessibility, and 2) the site should be easily engineered by a single residue change to give an N-linked glycosylation motif (Asn-X-Ser or Asn-X-Thr, where X is not a proline). Initially, in the absence of a crystal structure for the AppA enzyme, the crystal structure of rat acid phosphatase (35% sequence identity) (Schneider, G. et al., EMBO J. 12:2609–15 (1993), which is hereby incorporated by reference) was used to calculate accessibilities as follows. First, the AppA enzyme and rat acid phosphatase were aligned to several closely related phosphatases/phytases using the multi-sequence alignment program PIMA (Smith, R. et al., Protein Engineering 5:35–41 (1992), which is hereby incorporated by reference). The aligned sequences included: human prostatic acid phosphatase precursor (GeneBank Accession No. P15309); Caenorhabditis elegans histidine acid phosphatase (GeneBank Accession No. Z68011); Aspergillus fumigatus phytase (GeneBank Accession No. U59804); Pichia angusta repressible acid phosphatase (GeneBank Accession No. AF0511611); rat acid phosphatase (GeneBank Accession No. 576257), and E. coli appA (GeneBank Accession No. M58708). Next, the solvent accessible surface of all of the amino acids of rat phosphatase was determined using the program DSSP (definition of secondary structure of proteins) (Kabsch, W. et al., Biopolymers 22:2577–637 (1983), which is hereby incorporated by reference), converting these values to percent accessibility by dividing the total surface area of the corresponding amino acid as it has been previously described (Eisenberg, D. et al., Chemica Scripta 29A, 217–221 (1989), which is hereby incorporated by reference). Only residues greater than 25% solvent were considered accessible. Values were assigned to the corresponding amino acids in the AppA enzyme based on the sequence alignment described above, under the assumption that the overall structure of rat acid phosphatase and the AppA enzyme would be conserved. Finally, the putative solvent accessible residues were examined to determine which could be easily converted to an N-glycosylation site by point mutation. Out of 31 potential sites, 5 were selected that best fit the desired criteria. An additional mutation C200N was incorporated using primer P2 designed for another appA mutagenesis study. From the alignment performed, the mutation C200N is in a gapped region and C200 is involved with C210 (labeled as C178/C188 by Lim et al., Nat. Struct. Biol. 7:108–13 (2000), which is hereby incorporated by reference) in forming a unique disulfide bond between helix G and the GH loop (an unorganized configuration between the G and H helices) in the α-domain of the protein (Lim et al., Nat. Struct. Biol. 7:108–13 (2000), which is hereby incorporated by reference). Correspondingly, 6 PCR primers were designed: E2 and K2 for amplifying the wild-type sequence of appA (Dassa, J. et al., J. Bacteriol. 172:5497–500 (1990), which is hereby incorporated by reference) and the others for developing four mutants (Table 1 and FIG. 1). All the primers were synthesized by the Cornell University Oligonucleotide Synthesis Facility (Ithaca, N.Y.).

TABLE 1 Modified primers and index of surface solvent accessibility for mutations Acces- Posi- Modifi- sibility⁵ Primer¹ tion² Primer sequence³ cation⁴ (%) E2 (f) 241– 5′ GGAATTCGCTCAGAG EcoR1 — 264 CCGGA 3′ restriction (SEQ. ID. No. 5) site A1 (r) 565– 5′ CTGGGTATGGTTGGT A131N 1.05 592 TATATTACAGTCAGGT 3′ (SEQ. ID. No. 6) V134N 0.55 P2 (f) 772– 5′ CAAACTTGAACCTTA C200N nd 795 AACGTGAG 3′ (SEQ. ID. No. 7) P3 (r) 796– 5′ CCTGCGTTAAGTTAC D207N 0.63 825 AGCTTTCATTCTGTTT 3′ (SEQ. ID. No. 8) S211N 0.65 K2 (r) 1469– 5′ GGGGTACCTTACAAA Kpn1 — 1491 CTGCACG 3′ re- (SEQ. ID. No. 9) striction site ¹f forward; r, reverse. ²Nucleotide position based on the E. coli periplasmic pH 2.5 acid phosphatase (GeneBank Accession No. M58708). ³Underlined nucleotides were substituted. ⁴Amino-acid mutation or restriction site added. The coding region starts at the codon 20 and ends at the codon 432. Amino acids A131, V134, C200, D207, and S211 are labeled A109, V112, C178, D185, and S189 by Lim et al. (Lim et al., Nat. Struct. Biol. 7:108–13 (2000), which is hereby incorporated by reference). ⁵Percentage of amino acid surface solvent accessibility (Smith, R. et al., Protein Engineering 5:35–41 (1992); Kabsch, W. et al., Biopolymers 22:2577–637 (1983), which are hereby incorporated by reference); nd, not determined.

Example 2 Construction of Mutants by PCR

The E. coli appA mutants were constructed using the megaprimer site-directed mutagenesis method adapted from previous studies (Seraphin, B. et al., Nucl. Acids Res. 24:3276–77 (1996); Smith, A. M. et al., BioTechniques 22:438–39 (1997), which are hereby incorporated by reference). To amplify the intact coding region of appA, the PCR was set up in a 50 μl final volume containing 200 ng DNA of appA inserted in a pAPPA1 plasmid isolated from E. coli strain BL21 (Dassa, J. et al., J. Bacteriol. 172:5497–500 (1990), which is hereby incorporated by reference), 50 pmol of each primer E2 and K2, 5 U of AmpliTaq DNA polymerase (Perkin Elmer, Norwalk, Conn.), 10 mM Tris-HCl pH 8.3, 50 mM KCl, 12.5 mM MgCl2, and 200 mM each dNTPs (Promega Corp., Madison, Wis.). The reaction was performed using the GeneAmp PCR system 2400 (Perkin Elmer), and included 1 cycle at 94° C. (3 min), 30 cycles of [94° C. (0.5 min), 54° C. (1 min) and 72° C. (1.5 min) ] and 1 cycle at 72° C. (10 min). Megaprimers for mutants were produced in a separated round of PCR (Table 2).

TABLE 2 E. coli appA mutant denomination and construction Construct¹ Size bp No. glycosylation Mutants R E2A1P3K2 1350 7 U E2P2P3K2 1350 5 Y E2A1P2P3K2 1350 7 Wild r-AppA E2K2 1350 3 type ¹See Table 1 for primer denomination.

The first mutagenic PCR reaction (100 μl) was performed as described above, using 4 μl of the intact appA PCR reaction mixture and the respective modified primers listed in Table 1. All megaprimer PCR products were resolved in a 1.5% low melting agarose (Gibco BRL, Grand Island, N.Y.) gel electrophoresis. The expected fragments were excised and eluted with GENECLEAN II kit (Bio101, Vista, Calif.). The final mutagenic PCR reaction (100 μl) was set up as described above, using 4 μl of the appA PCR product and varying concentrations of the purified megaprimer (50 ng to 4 μg), depending on its size. Five thermal cycles were set up at 94° C. for 1 min and 70° C. for 2 min. While at 70° C., 1 μmol of forward primer and 2 U of AmpliTaq DNA polymerase were added and gently mixed with the reaction, and thermal cycling continued for 25 times at 94° C. for 1 min, 56° C. for 1 min and 70° C. for 1.5 min.

Example 3 Subcloning and Expression

E. coli strain TOP10F′ (Invitrogen, San Diego, Calif.) was used as an initial host. The PCR fragments were purified and cloned into pGEMT-Easy vector (Promega) according to the manufacturer's instructions. EcoRi digestion of the isolated plasmid DNA was used to screen for positive transformants. The resulting inserts were cloned into pPICZαA (Kit Easy-Select, Invitrogen) at the EcoRi site and transformed into TOP10F′ cells plated on LB (Luria-Bertani) medium containing 25 μg/ml Zeocin. Colonies with desired inserts in the correct orientations were selected using SalI or BstXI restriction digestions of plasmid DNA. P. pastoris strain X33 (Mut+His+) was used as the host for protein expression (Invitrogen) and grown in YPD (yeast extract peptone dextrose medium) liquid medium prior to electroporation. Two μg of plasmid DNA were linearized using restriction enzyme BglII or PmeI and then transformed into X33 according to the manufacturer's instructions (Invitrogen). After selected transformants were incubated in minimal media with glycerol (GMGY) for 24 h, 0.5% methanol medium (GMMY) was used to induce protein expression.

Example 4 Enzyme Purification and Biochemical Characterization

The expressed r-AppA and mutant enzymes in the medium supernatant were subjected to a two-step ammonium sulfate precipitation (25% and 75%) as previously described (Rodriguez, E. et al., Biochem. Biophys. Res. Commun. 257:117–23 (1999), which is hereby incorporated by reference). The suspension of the first round was centrifuged at 4° C., 25,000×g for 20 min. The pellet of the second round was suspended in 10 ml and dialyzed overnight against 25 mM Tris-HCl, pH 7. After dialysis, the protein extract was loaded onto a DEAE (diethylaminoethyl)-Sepharose column (Sigma, St. Louis, Mo.) equilibrated with 25 mM Tris-HCl, pH 7. The bound protein was eluted with 1 M NaCl in 25 mM Tris-CHl, pH 7. Those three fractions exhibiting the highest activities were pooled and dialyzed against 25 mM Tris-HCl, pH 7.5 for the following analysis. Phytase activity was measured using sodium phytate as the substrate (Rodriguez, E. et al., Biochem. Biophys. Res. Commun. 257:117–23 (1999); Piddington, C. S. et al., Gene 133:55–62 (1993), which are hereby incorporated by reference). The enzyme was diluted in 0.25 M glycine-HCl, pH 2.5, and an equal volume of substrate solution containing 11 mM sodium phytate (Sigma) was added. After incubation of the sample for 15 min at 37° C., the reaction was stopped by addition of an equal volume of 15% trichloroacetic acid. Free inorganic phosphorus was measured at 820 nm after 0.2 ml of the sample was mixed with 1.8 ml of H₂O and 2 ml of a solution containing 0.6 M H₂SO₄, 2% ascorbic acid, and 0.5% ammonium molybdate, followed by incubation for 20 min at 50° C. One phytase unit was defmed as the amount of activity that releases 1 μmol of inorganic phosphorus from sodium phytate per minute at 37° C. The final concentrations of sodium phytate used for the enzyme kinetics were: 0.1, 0.25, 0.5, 0.75, 1, 2.5, 10, and 25 mM. Acid phosphatase activity was assayed using pNPP (Sigma) at a final concentration of 25 mM (Smith, R. et al., Protein Engineering 5:35–41 (1992), which is hereby incorporated by reference). To 50 μl of enzyme (40 nmol), 850 μl of 250 mM glycine-HCl, pH 2.5, were added. After 5 min of incubation at 37° C., 100 μl of pNPP was added. The released p-nitrophenol was measured at 405 nm after 0.1 ml of the sample was mixed with 0.9 ml of 1 M NaOH and incubated for 10 min. The final concentrations of pNPP used for the enzyme kinetics were: 0.1, 0.2, 0.75, 1, 2.5, 10, and 25 mM. One unit of acid phosphatase/phytase activity was defined as the amount of enzyme catalyzing the formation of 1 μmol of p-nitrophenol per minute. Before the thermostability assay, the enzyme (2 mg/ml) was diluted 1:400 in 0.2 M glycine-HCl, pH 2.5. The diluted samples were incubated for 15 min at 25, 55, 80, and 90° C. After the samples were cooled on ice for 30 min, their remaining phytase activies were measured as described above. Deglycosylation of purified enzymes was done by incubating 100 μg of total protein with 0.5 IU endoglycosidase H_(f) (Endo H_(f)) for 4 h at 37° C. according to the manufacturer's instructions (New England Biolabs, Beverly, Mass.). Sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS-PAGE), 15% (w/v) gel was performed as previously described (Laemmli, U. K., Nature 227:680–85 (1970), which is hereby incorporated by reference). Protein concentrations were determined using the Lowry method (Lowry, O. H. et al., J. Biol. Chem. 193:265–75 (1951), which is hereby incorporated by reference).

Data were analyzed using SAS (release 6.04, SAS institute, Cary, N.C., USA).

Example 5 Effects of Site-Directed Mutagenesis on Phytase Expression and Glycosylation

Genomic DNA from each yeast transformant was extracted to amplify the desired mutated appA by PCR (polymerase chain reaction) using E2 and K2 primers. All the desired mutations were confirmed by sequencing. For each mutant, 24 colonies were analyzed for phytase activity at various times after induction. All of the three mutants, Mutant R, Mutant U, and Mutant Y, along with r-AppA, were expressed and secreted, resulting in a time-dependent accumulation of extracellular phytase activity that reached plateau at 96 h after methanol induction. The plateau activity in the medium supernatant was 35, 175, 57, and 117 U/mL, respectively (Table 3). Yeast X33 transformed with the expression vector pPICZαA was used as a control and did not give any activity or phytase protein in SDS-PAGE. On the purified protein basis, Mutant U had the highest specific phytase activity, 63 U/mg, followed by Mutant Y, r-AppA and Mutant R (51, 41 and 32 U/mg protein, respectively). The protein yield recovered after purification was 654, 324, 688 and 425 mg/L for the Mutants U and Y, r-AppA and Mutant R, respectively (Table 3).

TABLE 3 Phytase yield and specific activity of r-AppA and the three mutants Phytase Protein Specific activity³ Protein activity¹ yield² −Endo H_(f) +Endo H_(f) r-AppA 117 ± 15 688 ± 44 41 ± 3 37 ± 4 R 35 ± 4 425 ± 26 32 ± 2 29 ± 2 U 175 ± 19 654 ± 39  63 ± 4*  65 ± 5* Y 57 ± 8 324 ± 18 51 ± 5 46 ± 6 ¹Phytase activity (U/ml) in GMMY media after 96 h of culture. ²Protein yield (milligrams of purified protein per liter of culture). ³Specific phytase activity (units per milligram of purified protein). *Indicates significant difference (P < 0.05) versus the r-AppA control. Results are representative of three experiments.

In SDS-PAGE, the band size of the purified r-AppA was 50–56 kDa, while that of Mutant R was 68–70 kDa and that of Mutant Y was 86–90 kDa (FIG. 2). This gave an enhancement of the glycosylation level from 14% in r-AppA to 48% in Mutant R and 89% in Mutant Y. The level of glycosylation in Mutant U appeared equivalent to that of r-AppA. All of these recombinant enzymes showed similar molecular mass, 45 to 48 kDa, after deglycosylation by Endo H_(f). Deglycosylation did not significantly affect the specific activity for all the mutants or r-AppA (Table 3). However, treating these purified proteins with both β-mercaptoethanol and Endo H_(f) caused a complete loss of phytase activity.

Example 6 Effects of Site-Directed Mutagenesis on Phytase pH and Temperature Optima and Thermostability

Although Mutants R, U, and Y shared the same pH optimum (2.5) with that of r-AppA, Mutant U was more (p<0.05), while Mutant Y was less (p<0.05), active than r-AppA at the pH 3.5, 4.5, and 5.5 (FIG. 3). The temperature optimum was 65° C. for Mutant U and 55° C. for the other two mutants and r-AppA. In 0.2 M glycine-HCl, pH 2.5, Mutant U exhibited a higher (p<0.05) residual phytase activity than that of r-AppA after being heated at 80 and 90° C. for 15 min (FIG. 4).

Example 7 Effects of Site-Directed Mutagenesis on Enzyme Kinetics

The K_(m) value for pNPP (p-nitrophenyl phosphate) was reduced by one-half and the one for sodium phytate by 70% with Mutant U, versus r-AppA (P<0.05) (Table 4). Consequently, Mutant U demonstrated a 1.9-fold increase in its apparent catalytic efficiency k_(cat)/K_(m) for pNPP and a 5.2-fold increase for sodium phytate than that of r-AppA. Although the k_(cat)/K_(m) values for Mutant Y were also significantly different from those of r-AppA for sodium phytate, the actual enhancement was relatively small. In contrast, Mutant R demonstrated a significantly lower catalytic efficiency than that of r-AppA for both substrates.

TABLE 4 Catalytic properties of r-AppA and the three mutants¹ Substrate pNPP Na-Phytate K_(m) k_(cat) k_(cat)/K_(m) K_(m) k_(cat) k_(cat)/K_(m) Enzyme (mM) (min⁻¹) (min⁻¹ M⁻¹) (mM) (min⁻¹) (min⁻¹ M⁻¹) r-AppA 3.66 ± 0.44  752 ± 7.9 (2.0 ± 0.18) × 10⁵ 1.95 ± 0.25 2148 ± 33 (1.11 ± 0.13) × 10⁶ R 7.87 ± 0.84*  390 ± 5.9* (0.5 ± 0.07) × 10^(5*) 3.07 ± 0.26* 1657 ± 23* (0.54 ± 0.09) × 10^(6*) U 1.86 ± 35* 1073 ± 13* (5.8 ± 0.37) × 10^(5*) 0.58 ± 0.08* 4003 ± 56* (6.90 ± 0.70) × 10^(6*) Y 3.18 ± 0.39  787 ± 6.7 (2.5 ± 0.17) × 10⁵ 2.03 ± 0.19 3431 ± 41* (1.69 ± 0.21) × 10^(6*) ¹Reaction velocity measurements were performed in triplicate as described herein. The values of K_(m) were calculated using the Lineweaver-Burk plot method. All reactions were measured in 0.25 M glycine-HCl, pH 2.5. *Indicates significant difference (P < 0.05) versus the r-AppA control. Results are representative of five independent experiments.

The above results indicate that additional N-glycosylation sites and/or other amino acid changes can be added to the AppA enzyme by site-directed mutagenesis. Compared with the r-AppA produced by the intact appA gene, the mutant enzymes R and Y clearly demonstrated enhanced glycosylation, as shown by their differences in molecular masses before and after deglycosylation. Thus, the engineered N-glycosylation sites in these two mutants were indeed recognized by P. pastoris and processed correctly. Because of the multiple mutations in Mutants R and Y, these results cannot assess the level of glycosylation at specific engineered sites, but useful information can be derived by comparisons between the mutants and r-AppA. First, although both Mutants R and Y had four additional N-glycosylation sites with respect to r-AppA, Mutant Y displayed greater than 40% more N-glycosylation than R (89% vs 48%). Because the substitution C200N in Mutant Y was the only difference between these two variants and that mutation added no additional putative N-glycosylation site, it seems that changing C200N itself might enhance N-glycosylation at certain sites. Second, although Mutant U had two additional N-glycosylation sites (Asn 207 and Asn 211), its apparent molecular weight was the same as r-AppA, suggesting the two engineered glycosylation sites in Mutant U were silent. This demonstrates that although the presence of such a signal sequence is required for glycosylation, it does not necessarily result in glycosylation (Meldgaard, M. et al., Microbiol. 140:159–66 (1994), which is hereby incorporated by reference). Possibly, the residues mutated in the case of Mutant U were not as solvent accessible as the structure-based sequence alignment would lead one to believe. The recently published crystal structure of the AppA enzyme may help answer this question (Lim et al., Nat. Struct. Biol. 7:108–13 (2000); Jia, Z. et al., Acta Crystallogr. D Biol. Crystallogr. 54:647–49 (1998), which are hereby incorporated by reference). Lastly, Mutant R had a significant increase in glycosylation compared with that of Mutant U. The difference might be caused by the two added N-glycosylation sites at A131N and V134N in Mutant R. Given the above results, the following observations can be made: 1) the substitutions A131N and V134N result in increased glycosylation of the AppA enzyme; 2) the substitutions D207N and S211N were silent; 3) the substitution C200N appeared to enhance glycosylation at other sites in the case of Mutant Y, but not in Mutant U.

In general, additional glycosylation of proteins has been shown to facilitate folding and increase stability (Haraguchi, M. et al., Biochem. J. 312:273–80 (1995); Imperiali, B. et al., Proc. Natl. Acad. Sci. USA. 92:97–112 (1995), which are hereby incorporated by reference). Contrary to expectations, Mutants R and Y did not demonstrate enhanced thermostability, despite elevated levels of glycosylation. Surprisingly, Mutant U displayed a greater thermostability despite having the same level of glycosylation as r-AppA. Although performing C200N does not mean that N-glycosylation at other sites has occurred, greater glycosylation at specific sites is feasible. Seemingly, the mutations per se rather than glycosylation had contributed to this effect. A recent study described the production of six different phytases expressed in either Aspergillus niger or the yeast Hansenula polymorpha (Wyss, M. et al., Appl. Environ. Microbiol. 65:359–66 (1999), which is hereby incorporated by reference). The results indicated that levels of glycosylation depended on the host chosen, but had no significant effect on thermostability, specific activity or protein refolding (Wyss, M. et al., Appl. Environ. Microbiol. 65:359–66 (1999), which is hereby incorporated by reference).

The kinetic data indicate that all the three mutants and r-AppA had lower K_(m) and higher k_(cat)/K_(m) for sodium phytate than for pNPP. Clearly, these recombinant enzymes have higher apparent efficiency for the former than the latter, demonstrating that the AppA enzyme is more a phytase than acid phosphatase (Lim et al., Nat. Struct. Biol. 7:108–13 (2000); Rodriguez, E. et al., Biochem. Biophys. Res. Commun. 257:117–23 (1999), which are hereby incorporated by reference). Mutant U exhibited the largest enhancement in its apparent efficiency for both substrates over that of r-AppA. The enhancement in k_(cat)/K_(m) is most likely due to a large decrease in K_(m) (1.86 vs 3.66 mM for pNPP and 0.58 vs 1.95 mM for sodium phytate). This means that the Mutant U is saturated at a much lower concentration of substrate than r-AppA. In addition, there was also a significant difference in k_(cat) for both substrates between these two forms of phytase. Based on the structure of rat acid phosphatase (Schneider, G. et al., EMBO J. 12:2609–15 (1993), which is hereby incorporated by reference), these mutations do not seem to be involved in the enzyme active site or the formation of acid phosphatase dimer. Probably, these mutations singly or jointly affect the conformational flexibility of the enzyme, such as described previously for another protein (Kern, G. et al., Protein Sci. 2:1862–68 (1993), which is hereby incorporated by reference). Based on the recently solved crystal structures of E. coli phytase (Lim et al., Nat. Struct. Biol. 7:108–13 (2000); Jia, Z. et al., Acta Crystallogr. D Biol. Crystallogr. 54:647–49 (1998), which are hereby incorporated by reference), none of these mutations are directly involved in the substrate-binding pocket. However, C200 and C210, labeled as C178 and C188 by Lim et al. (Lim et al., Nat. Struct. Biol. 7:108–13 (2000), which is hereby incorporated by reference), are involved in a disulfide bond between helix G and the GH loop in the α-domain of the protein (Lim et al., Nat. Struct. Biol. 7:108–13 (2000), which is hereby incorporated by reference). With the mutation C200N, the unique disulfide bond into the α-domain is no longer present in the GH loop. This change may result in a better flexibility of the α-domain toward the central cavity or “substrate-binding site” of the enzyme (Lim et al., Nat. Struct. Biol. 7:108–13 (2000), which is hereby incorporated by reference). This internal flexibility may be also supported by the fact that Mutant U, and to a lesser extent Mutant Y, demonstrated improvement in the catalytic efficiency for sodium phytate hydrolysis. Since there was no enhanced glycosylation for Mutant U, engineered glycosylation sites N207 and N211, labeled as D185 and S189 by Lim et al. (Lim et al., Nat. Struct. Biol. 7:108–13 (2000), which is hereby incorporated by reference), may be masked from the exposed surface. The improvement of thermostability for Mutant U may be therefore explained by an increasing number of hydrophobic interactions not presented in Mutant Y or Mutant R.

It is worth mentioning that the specific activities of phytase in all the three mutants and r-AppA were not significantly affected by deglycosylation. However, deglycosylation, as shown in glycoprotein hormones (Terashima, M. et al., Eur. J. Biochem. 226:249–54 (1994), which is hereby incorporated by reference) or the Schwanniomyces occidentalis α-amylase expressed in S. cerevisiae (Han, Y. et al., Appl. Environ. Microbiol. 65:1915–18 (1999), which is hereby incorporated by reference), may be associated with possible conformational changes that modulate the substrate binding and (or) the velocity of its utilization. All of the mutants and the intact control were completely inactivated by both β-mercaptoethanol and deglycosylation treatments. This suggests that the four disulfide bonds play altogether a key role in maintaining catalyic function of these recombinant phytases (Ullah, A. H. J. et al., Biochem. Biophys. Res. Commun. 227:311–17 (1996), which is hereby incorporated by reference).

In conclusion, when the G helix and the GH loop do not contain the disulfide bond C200/C210 in Mutant U, the α-domain may become slightly more flexible, resulting in a positive modulation on the catalytic efficiency and the thermostability of the enzyme. Because the E. coli phytase crystal structure will be released in the near future (Lim et al., Nat. Struct. Biol. 7:108–13 (2000), which is hereby incorporated by reference), more targeted mutagenesis studies should shed light on conformational changes that may improve the properties of the enzyme.

Although preferred embodiments have been depicted and described in detail herein, it will be apparent to those skilled in the relevant art that various modifications, additions, substitutions, and the like can be made without departing from the spirit of the invention and these are therefore considered to be within the scope of the invention as defined in the claims which follow. 

1. An isolated mutant phytase produced by making a plurality of amino acid substitutions in a wild-type Escherichia coli phytase having an amino acid sequence of SEQ ID NO: 1, said amino acid substitutions comprising substitutions at positions 200, 207, and 211, wherein the mutant phytase is encoded by a nucleic acid molecule that comprises a nucleotide sequence of SEQ ID NO:4 or that hybridizes to the complement of the nucleotide sequence of SEQ ID NO:4 under stringency conditions comprising hybridization at 42° C. in a hybridization medium comprising 5X SSPE and 50 percent formamide with washing at 65° C. with 0.5X SSPE, and wherein the mutant phytase has phytase activity.
 2. The isolated mutant phytase according to claim 1, wherein the amino acid substitution at position 200 is an asparagine amino acid residue for a cysteine amino acid residue, the amino acid substitution at position 207 is an asparagine amino acid residue for an aspartate amino acid residue, and the amino acid substitution at position 211 is an asparagine amino acid residue for a serine amino acid residue, said isolated mutant phytase having an amino acid sequence of SEQ ID NO:3.
 3. The isolated mutant phytase according to claim 1, wherein the isolated mutant phytase is in purified form.
 4. The isolated mutant phytase according to claim 1, wherein the isolated mutant phytase is recombinant.
 5. An isolated mutant phytase which differs from a wild-type Escherichia coli phytase having an amino acid sequence of SEQ ID NO: 1 by at least one amino acid substitution which comprises a substitution of a cysteine amino acid residue with a non-cysteine amino acid residue at at least one of positions 200 or 210, wherein the mutant phytase is encoded by a nucleic acid molecule that hybridizes to the nucleotide sequence of SEQ ID NO:2 under stringency conditions comprising hybridization at 42° C. in a hybridization medium comprising 5X SSPE and 50 percent formamide with washing at 65° C. with 0.5X SSPE, and wherein the mutant phytase has phytase activity.
 6. The isolated mutant phytase according to claim 5, wherein the isolated mutant phytase is in purified form.
 7. The isolated mutant phytase according to claim 5, wherein the isolated mutant phytase is recombinant.
 8. An isolated mutant phytase encoded by a nucleic acid molecule comprising a nucleotide sequence having greater than 95 percent homology to the nucleotide sequence of SEQ ID NO:2, and wherein the mutant phytase is produced by introducing at least one amino acid substitution into a wild-type phytase having an amino acid sequence of SEQ ID NO:1, wherein said introducing comprises replacing a cysteine amino acid residue with a non-cysteine amino acid residue, and wherein said at least one amino acid substitution disrupts at least one disulfide bond of the wild-type phytase.
 9. The isolated mutant phytase according to claim 8, wherein the isolated mutant phytase is in purified form.
 10. The isolated mutant phytase according to claim 8, wherein the isolated mutant phytase is recombinant. 